- PCB Population"

Printed Circuit Board Assembly: A Quick Guide To Choosing Right Services

admin — Thu, 03 Oct 2013 11:24:25 +0000

Printed Circuit Board (PCB) assembly is attachment of various electronic components to the circuit board. There are thousands of components that need to be assembled carefully on the circuit board. PCB assembly services are provided by companies commonly known as Electronic Manufacturing Service (EMS) providers. These services include PCB Resin Encapsulation, PCB population, PCB enclosures, inspecting and testing electronic components. There are several benefits of contracting PCB assembly services to EMS providers such as low investment on labor, more time to focus on core business activities, regular maintenance and upgrades.

But, before choosing an EMS provider three things should be kept in mind. Here is a quick guide to choosing right services:

Quality Check

Your preferred EMS provider should adhere to latest standards set by industrial regulatory authorities. Is your service provider ISO 9001certified or not? There are some minimum standards that any EMS provider should follow as it reflects the quality of their services. Also ask whether your EMS provider is ready to comply with your company standards or not? It shows their commitment towards keeping long term relationship.

Staff certifications

Make sure to review not only certification of EMS provider but also that of assembly technicians. The staff should be able to produce training and certification records when asked for. In case the staff doesn’t hold a proper certification then check their certification progress.

Cost effective services

Since labor costs varies from area to area, therefore make sure that EMS service provider provides you an itemized breakdown of the total cost of PCB assembling. Once an estimated cost is provided, conduct cost comparison of different competitors and choose accordingly.
If you find this quick guide helpful, then share your feedback with Denis Ferranti Electronics at electronics@dferrantigroup.com

Have You Ever Wondered What PTH PCB Assembly Is?

admin — Mon, 24 Jun 2013 05:34:11 +0000

PCB or printed circuit board is an important electronic platform that is created to hold up physically and electrically connect the electronic components. The latest addition to PCB assembly is the Pin through Hole PCB assembly. It is a circuit board that is used throughout the second generation computers.
If you are wondering how this work, then here is the answer to your curiosity. But it is important to learn few terms before you try to understand its working. PCB population is done by pick and place robots that come with the reels comprising of electronic components. These components are placed by robot’s arm on the PCB surface for surface mount assembly or directly into the holes for the pin-through Hole technology. To make sure that the electronic components work right, it is very important to ensure that PCB population is perfect.

PCB enclosures are needed to integrate PCB and preserve other electronic components preserve. PCB enclosures are available in different types, hand-held, desktop enclosures, wall mount, potting boxes, instrument enclosures and DIN boxes.
The PTH method places the electronic components onto the printed circuit boards with the help of leads that are inserted through the holes on one side of the circuit board. Then the lead is soldered onto traces of copper on the back side of the board. You can have either single or double sided circuit boards that have components soldered either one or both sides. The electronic assembly is created by installing the through-home components by using two axial leads, bending the leads on the boards back in the opposite direction. Herein, one part is placed on the board and the other side the lead is bent on the opposite direction of the board.

PTH PCB Assembly, PCB Population and PCB Enclosures- Elucidating Some PCB Assembly Terms

admin — Mon, 20 May 2013 07:14:21 +0000

PCB Assembly, whether Surface Mount or PTH PCB Assembly, encompasses a number of meticulous and complicated processes which are done by expert technicians of electronic contract manufacturing companies like Denis Ferranti with the help of state-of-the-art equipments. Here are some terms and phrases associated with assembling of Printed Circuit Boards for electronic components.

Pin-Through Hole PCB Assembly: This technology of PCB assembling has been in vogue for long and entails a manual process of inserting and soldering terminals through holes on the PCB. A reflow machine is used for the soldering part whereby the liquid solder is made to flow beneath the PCB.

Surface-Mount Technology: In this process, a number of pin insertion machines are used and the production process is done mechanically from start till the end. Hence right from soldering to assembling of the components on the surface and fusing of the solder paste to the electronic components machines like chip placer, pick and place and large placer are used.

PCB Population: This is done by Pick and Place robots which come with reels comprising the electronic components which are placed by the robot arm on the surface of the PCB for Surface Mount assembly or into holes for the Pin-through Hole technology. Populating PCBs in the right manner is required in order to ensure that the electronic components are working with the optimum potential and just the way they should.

PCB Enclosures: Enclosures are designed in order to integrate PCBs and electronic components preserve them safely. They may be of various types, namely, hand-held, wall mount, desktop enclosures, instrument enclosures, potting boxes, multipurpose enclosures and DIN Boxes.

If you are on the lookout for electronic PCB assembly of high quality, call us today or visit us at http://www.dferrantielectronics.co.uk/

Tips on Outsourcing PCB Assembly Services

admin — Wed, 27 Feb 2013 11:59:33 +0000

Outsourcing PCB Assembly services bring along a whole array of benefits and as an Original Electronics Manufacturer, you can save a lot of time, money and effort by doing the same. The market is brimming with reliable electronic contract manufacturers like Denis Ferranti who proffer immaculate PCB production as well as assembly services at affordable rates. But, how do you judge whether the company you are hiring is reliable and will provide you with quality work? Take a quick glimpse at the following tips.
Enquire about the Kind of Services: Different contract manufacturers offer you different kinds of PCB services. These can be mainly of three types such as Kitted Services, Partially Kitted Services and Full Turnkey. If you wish to buy parts, components and equipments as well as assembling and production of your PCB circuit boards, you need to look for a company which offers you Full Turnkey services.

Check into the Array of Services and Quality of Work: What are the various PCB services undertaken by the company? Are they certified by ISO? Reputed contract manufacturers like Denis Ferranti provide a wide array of PCB services from SMT PCB assembly and PTH PCB assembly to PCB Population and full testing. They make use of latest technology X-Ray and Optical inspection, Pin Bed testing, Customized Functionality testing and the likes for ensuring products which are flawless before they are shipped. Moreover, it is a, ISO 9001(2009), ISO 14001 as well as OSAS 18001 certified company, all of which denote the high quality of services maintained.

Ask for the Quotes: Most PCB contract manufacturers of repute will give you instant quotes the moment you enter your needs and details regarding the kind of materials, the surface requirements, milling and others on the website form. Moreover, if you have bulk orders you can get services at lesser prices as increasing quantity reduces the cost per board.

If you are looking for PCB services of immaculate quality, look no further than Denis Ferranti. http://www.dferrantielectronics.co.uk/.

Proper PCB Population Insures Better Electronic Item Life

admin — Thu, 06 Dec 2012 12:12:00 +0000

The modern day system on electronic materials is mostly dependent on how the PCBs are placed. It is more like a populating factor on the circuits. The systems can be done with human help but for the time to cut down, it is done with automatic techniques helping the whole system in the process. It is actually a process named PCB population. It is highly important in making the electronics goods work just the way these are defined to do. Assembling the system in a manner that can serve the best is the target by the top class industrial assemblers. Use of electronic items has increased quite strongly in the modern days thereby making it of immense importance.

Assembling done by some of the stalwarts like Denis Ferranti Electronics will allow the things to be rightly in place. The system is all dependent on how the assembling is done. Without the right way of assembling, there is always a chance of circuit failure. Thus, most of the assembling services done are made on modern assembling systems like Plated through Hole assembly and SMT assembly of PCB. Along with electronic product assembly, it is also every important to test the same. That guarantees the fact that the assembling is fault-free. Different high quality testing materials are used in the process such that there are no complaints. For the item to run smooth and without user harassments, the testing systems are well-developed now helping the whole electronics market grow at a faster rate.