» Electronic Manufacture Archive

How To Choose A Subcontract Electronic Manufacturing Company

admin — Tue, 15 Oct 2013 11:31:01 +0000

Electronic Assembly is one of the vital necessities of current times. It involves assembling a wide range of electronic components to fully manufacture a product. For the same electronic subcontract assembly, a company is required to ensure that circuit elements, integrated circuits and discrete components are all integrated perfectly and the product is safe to use. This is how a manufacturing and electronic assembly company can be chosen.

1. Choose a company that offers PCB assembly. PCB or printed circuit boards are one of the crucial requirements for any electronic appliance. Therefore, a company that provides PCB assembly for secure data transfer, security and surveillance or tightly controlled electronics or monitoring system should be preferred over others.

2. Technical capability of the engineers should be preferred along with cost optimization. To assess a company’s technical abilities, talk to an engineer of the company. Ask him to elaborate markets, products and different processes that could be used for your requirements. Also, compare different cost solutions that different organizations provide for electronic manufacturing and assembly. Comparing costs will ensure that you get cost optimization for services.

3. Customer Support is another factor that should be one of the most important selection criteria. So, ask around if the company provides after sales services and if technical support is available for difficult situations. This will get you the best for assembly and electronics manufacturing.

Our organization, Denis Ferranti Group provides electronic assemblies and manufacturing services. For more information visit our website or call us at +44-0-1248-370370.

The Need for Contract Electronic Manufacturing Services

admin — Fri, 20 Sep 2013 09:53:52 +0000

Electronic Manufacturing Services (EMS) is a termed used for companies that provide electronics designing, assembling, production and testing services. EMS usually branches out to subcontract electronic manufacturing services and contract manufacturing services. EMS companies use several manufacturing technologies and processes to deliver solutions to small, medium and large production units.

Several factors have increased the demand for EMS providers. Subcontracting or contracting to EMS providers allow Original Equipment Manufacturers, termed as OEMs, to take advantages in terms of retaining ownership of products and availing manufacturing and management expertise of EMS providers. Other than this, the need for EMS providers has increased remarkably in various manufacturing sectors.

Manufacturing companies have to face several challenges during their production process. The increasing complexity and erudition of electronics products, extremely competitive nature of markets, the pressure on companies to reduce product lifecycles and costs have led to a rapid increase in need for advanced electronics manufacturing services. Earlier companies took up electronics and electromechanical assembly on their own and remained competitive. Now, performing electronics assembly has become time consuming, costly process and one has to be an expert at everything. Therefore, companies have started relying on EMS providers.

The benefits of contracting or subcontracting electronics assembly to EMS providers can be summarized as:

1) Reduction in capital investment.

2) Reduction in operating costs and other fixed costs.

3) Access to world’s leading manufacturing technology.

4) Increased focus on core competencies.

5) Enhanced purchasing power (EMS providers purchase raw materials and other components in bulk and receive discounts).

EMS is available throughout the world and varies in terms of quality standards and production quality. To find a reliable EMS provider, visit http://www.dferrantielectronics.co.uk/

Various Services Offered by Contract Electronic Assembly Companies

admin — Thu, 22 Aug 2013 09:47:04 +0000

PCB electronic assembly and manufacturing involves complicated processes which requires time, effort and money along with dexterous professionals working with dedication to deliver the final boards on time. With increasing complexities of electronic components it often becomes difficult for Original Electronic Manufacturers to cope up with the cost, time and growing customer demands. This is when a contract assembly firm comes handy with its array of ensemble services catering to all customized customer needs.

Complex PCB Assembly Services

One of the foremost areas of expertise that comprise an integral part of contract assembly services is PCB assembly and manufacturing. The spectrum of services offered in this genre entails:

BGA X-Ray,
box build,
SMT PCB Assembly,
PTH PCB Assembly,
Programming, Automated Optical Inspection,
Full ATE Testing of board and system and many more.

For such levels of designing, assembly and manufacture high-end machinery is required for precision optimum performance.

Testing for Quality Assurance

Flawed PCBs and electronic components can mar your reputation with your customers; replacing or repairing will mean shelling out more dollars. Hence, to be absolutely sure of the quality of the products it is essential to undergo thorough testing before the dispatch. Electronic Assembly services are harnessed with the right personnel and high-tech equipments to carry out an array of tests such as Functional testing, flying probe, optical and X-Ray inspection, ICT, AOI and the likes.

Replacement and Repairing Services

The electronic contract assembly services you choose should be able to offer you with replacement parts of the components as well as repair of faulty products. This is required in order to make sure that you do not need to run from pillar to post looking for varied services for keeping up your customer’s demands. This is also a more cost-effective solution as you can do away conveniently without the middlemen.
Denis Ferranti Electronics is a one-stop-shop for all your electronic assembly needs. From designing, assembly, manufacturing and testing the company proffers a whole range of valuable and quality services at some of the most competitive rates.

What Makes a Good Contract Electronic Manufacturing Company

admin — Sat, 25 May 2013 11:18:26 +0000

A lot goes on in electronic product assembly, from designing, soldering and placing the electronic components on the printed circuit boards to fusing and final testing for checking the proper functioning of the product. This is of course, no child’s play and is supervised and done by industry specialists employed by Contract Electronic Manufacturing companies like Denis Ferranti. However, in order to ensure obtaining of high quality products and establishing long term relations with the partner company you need to pick out a reliable provider from all aspects. Here are some of the characteristics you should look for.

Comprehensive Services: The job of a contract electronic manufacture does not end with producing the required product assemblies. It should be responsible for everything from the time of taking your order through designing and production to testing, packaging and ensuring safe shipment of the final products.

Quality Compliance: Of course, you do not want to hamper your reputation by supplying your clients products of poor quality. And to ensure that you too get the best quality products and keep your clients in the loop you need to find a manufacturer which complies with quality standards and have enough certifications and referrals to prove the fact. Denis Ferranti is certified by ISO 9001(2009), OSAS 18001 and ISO 14001 and complies with Class 2 IPC standards.

Wide Array of Services: Apart from product assembly, a good electronic manufacturing firm also undertakes a vast gamut of tasks such as custom enclosures, Cable and Wiring Harness Production, LED placement, programming and complete ATE. Along with this a good company also possesses a formidable supply chain network to cater to your changing requirements and guarantee tested products and parts and replacement of the same in case of any dispute.

Finally, a reliable and reputed contract manufacturer is always financially stable as in many cases they need to depend on their own cash reserves when payment is kept on hold until the products are delivered.

Looking for a reliable contract electronic manufacturer? Denis Ferranti is the one-stop shop for all your electronic product assembling needs. To know more of our services get in touch with us at http://www.dferrantielectronics.co.uk/

Surface Mount And Plated Through Hole Pcb Assembly Processes

admin — Mon, 08 Apr 2013 05:57:59 +0000

Printed Circuit Boards can be assembled in mainly two processes namely, Surface Mount PCB Assembly and Plated Through Hole PCB Assembly. The difference in the processes lies in the way the component leads are placed on the board. Here is a glimpse into the various steps which we at Denis Ferranti apply to make a PCB assembly.

Surface Mount PCB Assembly or SMT

In a SMT or Surface Mount PCB assembly we attach the various electronic components to the surface of the board. This entails four main steps which include soldering paste onto the board, picking the components and placing them, soldering and final testing of the components to check their functionality. The solder paste in SMT PCB assembly is put on the connection pads which in turn hold the components. Once this is done the solder paste is inserted into a reflow furnace for melting. This is important to establish the mechanical and electrical connection which is the ultimate function of the electrical component leads on a PCB.

Plated Through Hole Technology

In this method the component leads, instead of being placed atop the connection pads are inserted into the board by making holes. The insertion procedure undertaken at Denis Ferranti is done through computerized and automated insertion systems which are capable of inserting both axial and dip component leads. Wave soldering is done after all the components have been inserted for uniform and smooth solder flow.

We also undertake metal backed PCB Assembly which has witnessed a high demand in a number of applications. Here board is made up of a base metal, generally copper or aluminum which helps in faster heat transferring, thus keeping the components cool and providing them a longer life span.

For any type of PCB Assembly, call our experts or get in touch with us at: http://www.dferrantielectronics.co.uk

Contract Electronic Manufacturing Services- The Best Solution to all Your Electronic Needs

admin — Sat, 30 Mar 2013 05:55:41 +0000

Electronic components are in huge demand today encompassing almost every sphere of life with the result that Original Electronic Manufacture firms are depending on Contract Electronic Manufacturers for meeting the growing demand. The contract manufacturing firms enter into contracts with the OEMs to devise and design certain components, the most important among them being PCB manufacturing. Since these companies are harnessed with expert technicians adept at the required skills, they endow OEMs the benefits of cost and time saving by providing excellent quality products at reasonable rates.
OEMs today realize the need for timely deliverance of their products, while not compromising on the quality of products in the least. Keeping this fact in mind, OEMs consider outsourcing such meticulous jobs as PCB assembly and design to contract electronic manufacturing services proffered by reliable companies like Denis Ferranti. What distinguishes a good contract manufacturing company from a normal one is the ability of the professionals to understand not only the OEM’s requirements but the needs of the final customers as well and design and manufacture products accordingly. Companies which have been into contract services for years have well-equipped laboratories for testing flaws of end products and improve on them before they are finally shipped. For instance, Denis Ferranti possesses avant-garde equipments for testing functionality of the products they manufacture while adhering to the safety and eco-friendly standards as put forth by the ISO 9001-2000.

Outsourcing such services as designing, assembling, repairing and testing to contract manufactures leads to timely completion of work, augmented levels of efficiency in the core competencies, better quality products and of course saving on several thousand dollars. In order to ensure that you are partnering with the right contract manufacturing firm you need to look into factors like the methods they adopt for the particular kind of work, result-oriented attitude, professionalism and testing services. Do not forget to check on whether the parts they are providing are guaranteed and how far the technicians and engineers are dexterous in their job.
If you are rummaging for seamless and meticulous electronic component manufacturing services, Denis Ferranti is the right solution for you. Get in touch with us at http://www.dferrantielectronics.co.uk/

Metal Backed PCB Assembly and its Uses

admin — Mon, 25 Mar 2013 05:37:55 +0000

Sub contract PCB Assembly services are on the rise today as a consequence of the meticulous task of PCB manufacturing which Contract Electronic Manufacturing companies like Denis Ferranti engage in. Innovations too are reigning high in this genre and PCBs with metal cores are one of kinds which are in great demand at present. Here are some facts about Metal Core or Metal Backed PCBs.

What is Metal Backed PCB Assembly

Metal Core or Metal Backed Printed Circuit Boards are PCBs with the back or the core made of metal to ensure optimum dissipation of heat. The metals that the core is made up of can be copper, aluminum or heavy copper of which aluminum is the commonest choice of metal. In such PCBs the heat is radiated much faster from the important components of the board to the heat sink of the metal core or backing. Many a time the black color of the metals are used to trigger better radiation. Since heat is radiated about 8 to 9 times faster when compared to FR4 or Flame Retardant Type 4 PCBs they augment the life span of the components by keeping them cooler.

Uses of Metal Core or Metal Backed Assemblies

The LEDs that you use to illuminate various corners of your home or see as the street lights are made of Metal core PCBs. Since LEDs or Light Emitting Diodes are prone to releasing more heat and consequently increase chances of accidents they are generally backed up by PCBs with metal core. Some of the areas where such LEDs with metal core PCBs are used are Photovoltaic applications, Automotive LED applications, power supplies for telecom and other industries as well as high voltage regulators, Hybrid or Electric Motor Controlling system and many more.

Electric Cars, LED Heavy Computer Hardware solutions and Solar Panel Roofs also make use of PCBs with metal backing for maximum heat dissipation.

For flawless PCB assembly solutions, just log on to http://www.dferrantielectronics.co.uk/

Find the Right Electronic Manufacturing Services provider for Incredible Results

admin — Wed, 27 Feb 2013 11:25:42 +0000

Have you ever thought what goes into making an electronic product while using your cellular phone or tablet and enjoying the benefits these modern day tools come fluffed with? If it was not for electronic manufacturing services, these products wouldn’t have seen the light of the day. There are many who have great ideas of electronic products brewing in their minds. An electronic manufacturer will have the right team of professionals and a reliable technical staff to swap these ideas into reality. There will be a number of people, working as a team, and will make your product/idea reach millions. After all, it is not necessary that someone with great ideas has to be technically sound as well.

For electronic manufacture, hire someone who will ensure efficiency as well as quality from the very beginning. The overall manufacturing process will comprise of various procedures which will include things like PCB assembly and PCB testing. But, it is advisable to hire services of a reputable manufacturer for desirable results. It is mandatory that the manufacturing service provider is equipped with an array of skills and is competent enough to handle a variety of manufacturing jobs. When availing any kind of electronic manufacturing services make sure that you narrow down on all that you are expecting from the very beginning. There are many electronic manufacture services providers and a thorough search online will prove to be quite beneficial.

If you are searching for trusted electronic manufacturing services, then Denis Ferranti Group has the right kind of solutions for you. To know more, log on to http://www.dferrantielectronics.co.uk/

About Electronic Manufacturing Services

admin — Tue, 29 Jan 2013 09:47:14 +0000

Electronic Manufacturing Services, abbreviated as EMS are companies, which are responsible for everything related to electronic components- from designing and manufacturing through testing to distributing and repairing. Apart from manufacturing and repairing original electronic components, these companies also proffer assemblies or accouterments to the manufacturers of other electronic components. The outsourced services rendered by such companies are also crucial to many businesses. The areas covered are also vast embracing aerospace, scientific instrumentation, security, defense, nuclear power, mass transportation and many others.

Importance of Electronic Manufacture Service Companies

Life without the EMS is unimaginable today with everything going micro and technology skyrocketing to great heights. Skilled technicians at reputed EMS companies like Denis Ferranti Electronics are adept at working and designing a thing as complicated as the Printed Circuit Board, which has indeed made electronic components highly advanced. Without this small yet immaculately designed and manufactured PCB, your computer or television would have been a mesh of wires, while cellular devices would be too large to be easily portable. The job of the technicians does not end in simply planning and manufacturing. Many after-processes are followed to the bits in order to ensure optimum and impeccable functioning of the board. These comprise assembling of the Basic Circuit Board, Surface Mounting, assembling Flex Circuit, Testing and a plethora of other operations.

The Three Important Must-Haves for an Electronic Manufacturing Company

Given the immense significance of EMS companies, it is extremely crucial that they possess the three main traits for meeting the high-level of work-namely, timely delivery, professional attitude and result-oriented work. Timely deliverance of the electronic components or parts is extremely important since the success of many businesses depend on the same. Similarly, professional attitude is expected of the technicians and other personnel working with the EMS companies, Hiring companies looking for such services will want to be advised on cost-effective solutions tailored to suit the needs of the company. Finally, reputed companies like Denis Ferranti Electronics strive to achieve the results in tune with the customer requirements and this promise is what hiring companies seek for in an EMS company.

Choose Long-Lasting Electronic Solutions Over Temporary Fixes

admin — Fri, 14 Dec 2012 04:49:48 +0000

Since the discovery of electricity, there was never looking back. It has become the most important part of everyone’s lives. Companies offering exceptional products have come to the fore to meet the demands of growing industries. Electronic Product Assembly needs high-quality manufacturing facilities coupled with wide-ranging varied capabilities. Earlier traditional contract Electronic Manufacture made it difficult for consumers. However, modern companies are conventional in their approach. They offer comprehensive fully managed supply service for electronic products. Such companies offer high volume as well as high-mix assembly. The experts at the company make use of exceptional systems for presenting high-quality products.

New-age companies invest in advanced high-speed equipments. Such equipments offer flexible as well as quick turn-around output, both for small as well as medium batches, even for prototype assembly. Latest equipment and expert technology helps in cost optimisation. The entire team across the globe comes together to execute high-quality solutions for the satisfaction of customers. The advantage of global companies is that they have their manufacturing facilities and procurement offices at the optimal location. Hence, they are able to source economical electronic components as well as PCB assemblies. With changing trends, customer today have varied and large number of variants that make production scheduling a lengthy and difficult task. Present-age companies manage production and thus, ensure that supply chain operates smoothly.

Times have changed and so has the working style of companies. Present-age companies put together an expert team that brings in new ideas, lowers the costs, and keeps the customer smiling. Dferranti electronics is well known company in the UK for its large range of services and high quality jobs.